Lightweight, high-strength Carbon Fibre Reinforced Plastics Roll for industrial efficiency. Enhances speed, precision & durability in film, paper, printing & nonwoven applications.
Carbon Fiber Reinforced Plastics Roll
Film Industry
Industries face challenges operating faster in smaller spaces. Efficiency and quality demands require lighter solutions. The Carbon Fibre Reinforced Plastics Roll addresses this need perfectly. This is especially critical for film and paper industries. Lighter guide rolls are essential for market competitiveness.
The Carbon Fibre Reinforced Plastics Roll offers versatile surface treatments. Surfaces can be rubber-coated, ceramic-composite, or metal-composite. Options include stainless steel, copper, or aluminum. Grooving is also possible per customer needs. Patterns like diamond or spiral can be processed onto the surface.
Aluminum foil industry
Carbon Fibre Reinforced Plastics Rolls replace original steel rolls. They offer high strength and light weight. Their mass is only 10-30% of equivalent steel rolls. Larger diameters yield even greater weight reductions.
This lighter mass ensures consistent line speed. Slave guide rollers match strip speed upwards or downwards. Product quality is assured.
Carbon Fibre Reinforced Plastics Rolls possess an excellent elastic modulus. They show outstanding creep resistance and high rigidity. Vibration remains minimal during high-precision processing. This significantly boosts production speeds.
Products 0.009mm and above run at 800-1200m/min. Products below 0.009mm run at 500-800m/min. Efficiency and productivity see major gains.
Nonwoven Industry
Carbon Fibre Reinforced Plastics Rolls offer high strength and light weight. These properties make them vital engineering materials. Carbon Fibre Reinforced Plastics Rolls replace metals and alloys effectively. They are used in non-woven equipment key parts.
Applications include carding machines and net spreading machines. They are also used in winding machines. This substitution breaks traditional structural material performance limits.
Paper industry
Carbon Fibre Reinforced Plastics Rolls excel in paper machines. They maintain ultra-high speed stability and long service life. Precision manufacturing ensures high dynamic balance. Surface treatment technology is equally critical. High-speed paper surfaces demand extreme wear resistance.
The Carbon Fibre Reinforced Plastics Roll surface requires robust protection. Grooving improves exhaust and abrasion resistance. Composite tungsten carbide ceramic layers also enhance durability.
Printing Industry
The anilox roller is crucial in flexographic printing. Roller deflection impacts ink layer uniformity. Tests prove carbon fiber materials improve anilox rollers.
They achieve very low inertia and high stiffness. These rollers are also lightweight with low kinetic energy. Adopting Carbon Fibre Reinforced Plastics Rolls ensures uniform ink films on substrates.
Summary
Lightweight, high-strength Carbon Fibre Reinforced Plastics Roll enhances industrial efficiency across film, foil, nonwoven, paper, and printing sectors.
It replaces steel rolls at 10-30% weight, enabling higher speeds (500-1200m/min), minimal vibration, and consistent product quality.
Custom surface treatments—rubber/ceramic/metal coatings, grooving, or tungsten carbide layers—boost wear resistance and functionality for precision applications like anilox rollers.
